On Tuesday, the Wayne Independent of Honesdale, PA, reported that a local printer was facing fines of $107,100 for alleged violations of OSHA safety rules. Readers are having none of it. Online comments about the story—six when this post was written—are alike in finding more fault with OSHA than with the printer. And with but one exception, the readers bemoan the loss of U.S. business to China in the same breath as they lambast excessive regulation in this country. Clearly, S.G. Printing of Waymart, PA, has had a rough time at the hands of regional OSHA inspectors, who have been investigating conditions there since last December. A press release issued by OSHA, quoted verbatim by the Wayne Independent, says that the company has 15 business days from receipt of the citations (issued on June 9) to correct violations said to “put workers at risk for potential injury or possible death.” The 13 cited violations include four allegedly hazardous situations brought to the company’s attention in April of 2007 and again in January of 2008. Sye Gross, owner and CEO of S.G. Printing, did not return our call requesting a response. The 18-page citation, obtained from the U.S. Department of Labor-OSHA office in Wilkes-Barre, describes the alleged violations in close detail and proposes penalties for each. The four repeat violations are the most onerous, carrying fines of $74,250 vs. $32,850 for the nine “serious” violations. The citation addresses plant conditions and equipment issues including but not limited to dust accumulation, sanitation, machine shut-off procedures, employee training, lockout/tagout devices, machine guards, electrical boxes, unused openings in cabinets, control of hazardous energy, safety inspections, and the enclosure of pulleys and belts. The descriptions conjure visions of hawk-eyed hazard hunters probing every nook, gap, and cranny in the building, ready to pounce upon any condition that could be deemed non-compliant. The OSHA personnel evidently took the same unsparing view of S.G. Printing’s production machinery, finding, for example, a “potential amputation hazard” at the top of the delivery unit of a sheetfed press. This zeal to discover and penalize seems to be what Wayne Independent readers are reacting negatively to. “OSHA makes it tough, really tough in some cases and it costs a lot of money to get everything in line with them,” writes shuzzbutt, who describes himself as “a maintenance dork at a local metal shop.” But if you don’t, he continues, “you face the big fines that will ultimately make you defunct.” “I’ve been in a similar situation and it’s not always feasible to be OSHA compliant,” observes n3pkc. “At many places around here it would cost a fortune to modify equipment and processes.” As for the China connection, TheNatural vents that frustration thus: “Does China sweat this stuff? No and it practically owns the US. Who is being smarter and more protective?”
Discussion
By mbudd on Jun 18, 2010
OSHA is looking at printing companies because, due to the financial pressures of an industry in decline, printing companies are becoming unsafe. It's not uncommon now to see one man running a 6 color 40" press. That guy will be just fine, as long as he never, ever makes a mistake! Even though the number of people employed in our industry is decreasing, the number of fatalities and amputations is on the rise. HELLO!
By FoxTrot29 on Jun 18, 2010
So if we are going to be like China, kiss your lovely house and nice toys goodbye and kiss your loved ones before they leave for work. US work related fatalities in 2008: 5,200; China's work related fatalitites in 2009: 83,0000. If you don't want OSHA, then get rid of the lawyers and be able to take on the cost of losing a loved one by yourself. I'm sure you wouldn't be making these comments if you lost a loved one to a work related accident.
By dwatson on Jun 18, 2010
@mbudd - With all due respect, I fail to see how a press operator making a mistake has anything to do with the number of people on a press. Let's face it, one operator on a 6c 40" is no easy task, and productivity will suffer, BUT a press operator who is capable or running that press by himself (or herself) knows the ropes. A mistake is a mistake, they happen. This business has changed, and everyone is under a lot more pressure than before, but that is the new "normal". That does not give companies the permission to be irresponsible, or to neglect needed maintenance and safety issues, but my opinion is that OSHA regulations are too restrictive- especially for small businesses. They've got their hand out just like everyone else. That's just my view, and I am not a business owner or a stakeholder.
By mbudd on Jun 18, 2010
@dwatson - The mistake I was refering to was the one where the other crew member you're working with hits the safety switch and saves your life.
By Roger on Jun 18, 2010
I have been in and out of print shops from coast to coast for over 30 years and have never seen nor heard of anyone maimed or killed on a printing press. When you make these types of outrageous claims, please provide proof of your statement.
By mbudd on Jun 18, 2010
@Roger - Check out the following links. You might also keep up with trade journals like Printing Impressions where accidents like this are published. http://www.sltrib.com/news/ci_13920321 http://www.examiner.com/a-1188219~Woman_killed_in_printing_press__workers__very_shaken_up_.html http://www.veenfirm.com/representative-cases/11-99-joe-doe-v-printing-press-manufacturer.php http://www.fogcityjournal.com/news_in_brief/bcn_print_press_accident_080130.shtml Just google "printing press accident" and you'll have hours of reading.
By Roger on Jun 18, 2010
mbudd, I wouldn't downplay anyone getting injured or killed, but the articles you listed are not typical of our business. OSHA getting involved as the article states, even over the articles you listed, would be similar to the government restricting the sale of automobiles because someone stuck their hand in the fan blades while the engine was running, or forbidding the sale of ladders because someone fell off of one. Granted any large machine is a hazard, regardless, and people must be trained to operate them. Running a press with no guards and loose clothing is a no brainer. Again, I respect your right to have an opinion, I think we have enough government agencies interferring with our lives and would prefer they curtail their activity in our industry. If you are familiar with printing, you probably already know how government involvement has affected us.
By Robbo on Jun 19, 2010
Roger, reread your first post. Mbudd addressed it directly...no "right to have an opinion" about it.
By mbudd on Jun 19, 2010
Roger, I agree that running a press with no guards is a no brainer. Putting guards on after OSHA has repeatedly cited you to do so is also a no brainer. Our trade organizations try to tell us these things. Some of us don't listen. If everyone did we wouldn't need OSHA. The real issue here is not political ideology, it's safety in the work place. 30 years ago we were on top of it. As our financial difficulties have continued to increase, we have let it slip.
By ezRider on Jun 23, 2010
Everyone always goes against OSHA when $$$ are issued, however, when a huge accident arises, then they blame OSHA for not doing enough. You hit the company where it hurts and thats the pockets, paying a fine like such doesnt even compare to losing a limb, being scalped, electrocuted, etc. If your not capable of guarding, prove it, OSHA is open to employers response. and the 15 days is not the number day to correct items but the number of days you have to settle the case, each item violated has it's on abatement date. Granted the economy is down, employees lives are still at rish, with less people being hired and more stress on those are still working, more precaution should be place to prevent workplace accidents. Should your loved on be hurt at work and be on disability, I'm sure your opinion would be diffrent, but like the employer your thinking with your pocket and not with your head. Accidents can be prevented, hence why they are referred to as ACCIDENTS.
By Dennis Fischer on Jun 24, 2010
I worked in the printing industry for 47 years on many different types of web & sheetfed presses. I pulled a couple of people out of units that got caught over my career as well. I learned something a long time ago about safety. I don't have to be afraid of the press but I do have to respect it. It only takes a moment to get injured and possibly seriously. Safety should not be compromised when it comes to press operations...PERIOD! If a printer has OSHA in their plant for safety violations they should be out of business.
By Art on Jun 29, 2010
When I started in the industry the man who's locker was next to mine lost his right hand in a press. Every morning while changing my clothes he would change hands to a hook. It would squeak..squeak with every turn. That was my OSHA. It was a reminder every day to come in with ten and leave with ten. The main problem with the industry and people getting hurt is the push to do things faster.
By Gary on Jun 29, 2010
I've been in the printing industry for over 45 years. Equipment has never been safer and procedures have never been better. OSHA has been the main catalyst for all of the progress, but they are now on a witch hunt for money not safety. I find it difficult to believe that a cover missing inside a breaker panel is a major problem or that a pallet leaning against a load not sitting flat is an issue but it is and that results in a fine, so where's the line to common sense. Absolute power corrupts absolutely.
By Ronald Flexon CPEA, P.E. on Jul 08, 2010
I’ve spent a majority of my career serving the EH&S regulatory needs for the smallest and largest of printers in the nation. I currently represent the now famous SG Printing Company in Pa which in my opinion has been railroaded. The PA DOL could care less about helping them understand the 29CFR 1910 instead would impose penalties at great amounts and care less if the company would have to downsize to pay the extortion rates they imposed…..Ive discovered through the years that they have lost a sense of helping companies and allowed their Area Directors and compliance inspectors to act like a bunch gangsters. Truely the Wilkes Barre, Pa DOL has forgotten why they were enacted. Just an observation: If the DOL intends to continue this path of “GIVE ME YOUR MONEY OR ELSE” then they should have compentent staff when auditing and citing a company…….In our case they did not even understand what the equipment's functions were and never gave SG Printing the beniifit of a knowledgable person to help them understand but instead the Area Director took his un-educated compliance inspectors opinion without a mechanical or electrical engineering degree and decided to issue serious citations. Happy to say that SG Printing is under a very Progressive Corrective Action Plan with 100% effectiveness therfore reducing the potential for injury in the workplace…..Shame on the DOL.
By Gary on Jul 09, 2010
Sorry Folks, After 55 years in the business every accident involving personal injury I have every seen was preventable. Without exception personal stupidity and/or lack of awareness the primary reasons. OSHA and similar bureaucracies only another crutch or excuse for the mentally lazy to blame instead of themselves.
By Ronald Flexon CPEA, P.E. on Aug 05, 2010
Reducing the potential for an accident starts by developing and implementing your EH&S plan. A majority of small companies do not understand the complex regulations and how to implement compliance thefore inceasing the chance for occupational illness or an accident. Learning to build a spaceship takes years of education and certainly an NSAS engineer would consult others when he/she needed help.....Theres no difference for a company that needs to meet regulatory compliance to create a safe workplace....REACH OUT TO SOMEONE EXPERIENCED IN THESE ISSUES. The only recommendation I have for companies struggling with compliance issues is to call the professionals and start with a comprehensive audit of your facility as the first step in reduciing the potential for occupational illness and injury.
Discussion
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