Cutting-edge IR drying, automated cleaning and e-commerce solutions maximize quality and efficiency while slashing labor, costs and resources

Green Bay, Wis. — BW Converting will demonstrate at SuperCorrExpo 2024 how corrugated printers can achieve more with less with its Baldwin and Winkler+Dünnebier (W+D) portfolio of innovative technologies for optimized corrugated high-graphics package printing and drying and e-commerce mailing bag manufacturing.

The event will take place at the Orange County Convention Center in Orlando, Florida, September 8-12. BW Converting’s solutions will be on display in booth #1911.

FlexoCleanerBrush™

At SuperCorrExpo, BW Converting will highlight the Baldwin FlexoCleanerBrush™ – a fully automated flexo plate-cleaning system that can be up to 126 inches (3.2 meters) wide. Enhancing print quality and improving worker safety in corrugated printing, the system automatically removes dust and contamination from the plate in seconds during production, without stopping the press. It also performs full end-of-job plate cleaning and drying in less than four minutes, enabling increased uptime, reducing the impact on the environment and saving thousands of dollars per year in consumables spending.

Because the FlexoCleanerBrush is fully automatic and spans the entire width of the plate cylinder, it improves safety by eliminating routine operator contact with the machine and reduces the risk of operator contact with wash agents and cylinder nip injuries. Its core is made of carbon fiber, which ensures a stable, uniform and consistent flexo plate cleaning throughout the whole width of the plate and keeps this wide system to a minimal weight.

FlexoDry IR
In addition, BW Converting will highlight its Baldwin FlexoDry Infrared (IR), a fully integrated IR drying system, specifically developed for corrugated flexo printing presses. Engineered to maximize press throughput, boost production speeds and reduce energy consumption, the FlexoDry IR system utilizes patented Diamond IR lamps to focus powerful IR radiation. These lamps use a unique ceramic reflector that directs all light to the substrate, resulting in 30% energy savings when compared with other IR lamps. The system delivers dramatically improved drying results through a unique optical design that produces higher intensity for enhanced color definition and reduces or eliminates marking altogether, allowing for high-speed and full-confidence printing.

“Baldwin continues to increase its brand recognition in the corrugated space, and we are excited to showcase our products that help converters provide a safer working environment for their team members, reduce press downtime through fully automated cleaning processes and deliver higher-quality output on the press,” said Craig Black, Vice President of Sales, Baldwin. “These all add up to a positive impact on bottom-line profitability. We take the environment seriously. With the leading IR drying technology we guarantee significantly reduced energy consumption over traditional suppliers, and our cleaning systems drastically reduce water and solvent usage. To now be recognized for having the best cleaning and drying products in the market is something we are very proud of. Make sure to stop by the booth, meet the team and find out more about how we are supporting customers in the industry.”

W+D 449 e-commerce mailing bag machine

Currently, 80% of e-commerce shipments are for products less than 4 pounds. The W+D 449 by Winkler+Dünnebier is designed to be the most efficient and productive e-commerce paper mailing bag machine for smaller shipments. One complete inline solution produces a variety of full-featured large paper mailing bag types, including an innovative zero-waste design with printing, expansion gussets, dual sealing strips and tear string, all made inline at speeds of up to 300 mailers per minute. Optional integration of 4-color flexo printing, digital printing and stacking inline can be added to the W+D 449 inline system workflow.

“When it comes to mailer bag output speed and a new zero-waste die-cutting capability that can reduce paper waste by nearly 10%, the W+D 449 has been designed for maximum efficiency and paper savings which makes this new machine stand out in this growing market segment,” stated Andrew Schipke, Vice President of Marketing and Strategic Sales, W+D North America.

Visit booth #1911 at SuperCorrExpo, or bwconverting.com.