New plates expected to deliver up to 20% more productivity from prepress through the pressroom along with increased quality using a number of printing substrates 26 Jan 2021

Tokyo, Japan & Brussels, Belgium – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today reported that French firm Freppel Imprimeur, located in Colmar and Strasbourg, France, has chosen to switch its flexographic plates from a competitive water-wash plate to Asahi CleanPrint AWP™ plates. The company was looking for ways to improve quality and service while reducing its environmental footprint.

Denis Maciuk, Senior Executive at Freppel Imprimeur, was interested in learning what technical developments may have occurred in flexographic plates that could help advance these goals. “We learned about Asahi AWP™ CleanPrint water-washable plates,” he says, “and decided to test them against plates from our existing supplier. The test results we got from the test were more satisfactory across the entire production process than the current production we have with our previous supplier, so we decided to change supplier.”

Also important to Maciuk and his team was the proximity in-country of talented French-speaking business development and technical support resources, which Asahi Photoproducts has relatively recently invested in.

“The Asahi staff who supported us were very efficient,” he says. “We received excellent training, and we believe that will enable us to be largely self-sufficient. But it’s important that someone be available when a problem arises; although we have had few problems, the Asahi team has been highly responsive when we did need them.”

In addition to the excellent support, according to Maciuk, the company expects to achieve significant improvements by simply replacing plates and the plate processor, with no other significant workflow changes. “Our return on investment will depend on an increase in the productivity of in the pressroom,” he says. “It will rest on a faster platemaking process, on the quality of the parameters on the production chain, and on the quality of the plates that will help minimize press stops, improving our OEE. It is too early to come up with specific figures. But the start went very well, and we think that we will achieve productivity gains of 10 to 20% across the entire process, which is a significant improvement for us.”

In addition to the plate change, Freppel added an Asahi AWP™ 2530AA processor specific to the AWP™ plates from Asahi. “This equipment was one of the keys needed for the quality we wanted to achieve,” Maciuk says. “It gave us the level of in-house control of the platemaking process that was essential to reach the optimal result we were striving for.”

Maciuk concludes, “Our experience so far indicates that Asahi has a high level of technical expertise and an excellent product and as such they are growing their share in the French market.

For more information about other flexographic solutions from Asahi Photoproducts that are in harmony with the environment, visit www.asahi-photoproducts.com. 

In addition to the plate change, Freppel added an Asahi AWP™ 2530AA processor specific to the AWP™ plates from Asahi.