WhatTheyThink

Premium Commentary & Analysis

A Significant Speed Boost and Cost Reduction with Hybrid Production Inkjet for Flexible Packaging

UTECO Group, in conjunction with Kodak, has released and will be installing the first Sapphire EVO aqueous-based production hybrid inkjet press for flexible packaging. This newly designed press significantly raises the bar on production speed while lowering operational costs compared with existing digital solutions.

Monday, April 23, 2018

(See original press release and related video interview.)

While the projections vary, the global flexible packaging market is growing at an approximate 5% CAGR and expected to exceed $250 billion by 2024. This is an average range taking into account market forecasts. According to the April 2016 IDC Digital Printing for Packaging Survey, 92% of brands surveyed said their volume of packaging is increasing, although in shorter runs. Today, flexographic speeds can reach in excess of 1,000 fpm, although factors, including market segmentation, brand campaigns, inventory cost reduction, and compliance with new and changing laws and regulations, are all driving the need for shorter-run solutions. 

According to the IDC survey, the cost of digital production in flexible packaging has been one of the primary constraints in its more rapid expansion. This increasing need for lower-cost, higher-productivity digital solutions has been driving the development of many new packaging production solutions including those from HP Indigo, Fujifilm, Mark Andy, Xeikon, and others. While most packaging segments are affected, food/beverage, pharma, and healthcare are the leading areas driving the demand. These are areas that are regulated and have a need for compliance with indirect product contact regulations. Ideally, they would like to comply with these regulations without the need for intermediate barriers that increase the cost of the packaging.


Continue reading your article
with a WhatTheyThink membership.

WhatTheyThink Annual Membership

Less than $4/week.

Get unlimited access to in-depth commentary and analysis covering the latest trends, emerging technologies, operational strategies, and key events across every segment of today's printing industry.

Stay informed. Stay competitive. Stay ahead.
WhatTheyThink Day Pass

$5 for 24 hours

Unlimited access to all of WhatTheyThink. Get your Day Pass

Already a member?
Sign In

About David Zwang

David Zwang travels around the globe helping companies increase their productivity, margins and market reach. He specializes in production optimization, strategic business planning, market analysis, and related services to companies in the vertical media communications market. Clients have included printers, manufacturers, retailers, publishers, premedia and US Government agencies. He can be reached at [email protected].

Recent Articles from David Zwang

Canon: Continued Production Inkjet Development and Growth

Canon: Continued Production Inkjet Development and Growth

With more than 2,000 ColorStream units delivered worldwide, Canon has introduced the new 7000 series for mid-range production. To say that Canon has been broadening their portfolio of production printers is probably an understatement. There are new developments in the ProStream platform and the new iV7 B2+ cut sheet press is about to hit the street. Read More

Kodak Keeps on Growing!

Kodak Keeps on Growing!

Coming out of three consecutive quarters of year-over-year growth, Kodak has been delivering on their promise to rebuild and transform the company. In this Business Update video, David Zwang talks with Jim Continenza, Eastman Kodak Chairman and CEO. Read More

The Start-Up Chronicles: dappas—Next Level E-Commerce Packaging Intelligence

The Start-Up Chronicles: dappas—Next Level E-Commerce Packaging Intelligence

The ultimate goal of dappas is to help facilitate design and eliminate the entire prepress production, so all the converters who are working with them get a stream of work that is ready to go to press and converting. Read More

Labels and the Connected Supply Chain

Labels and the Connected Supply Chain

You can think of this very competitive connected supply chain landscape in four layers: material suppliers, label converters/printers, hardware OEMs, and software/platform players. The connected supply chain has changed from moving things hand-to-hand or through email to more full-featured automated systems. The good news is that, as a converter, after you decide where you would like to start, there are so many options for you to select from. Read More

Direct-to-Object: Challenging Labels and Tags or Offering New Opportunities?

Direct-to-Object: Challenging Labels and Tags or Offering New Opportunities?

Print is a very adaptive technology and direct-to-object (DTO) is another area where it can offer new opportunities for PSPs and product manufacturers. Today, most of the product and packaging decoration (i.e., labels and tags) that exists is handled by a label converter. It is a well-established process that probably won’t disappear. However, it can and will be challenged by inline DTO printing solutions, offering new opportunities. Read More