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Production Inkjet: Welcome to the Revolution—Let’s Talk Corrugated

One of the hottest topics in packaging print today is corrugated, and for many reasons. One of those is that it is a market area showing a solid growth trajectory. So, what are the areas of growth, and what are some of the challenges that will affect the growth of digital print, more specifically production inkjet, in corrugated?

Tuesday, August 20, 2019

One of the hottest topics in packaging print today is Corrugated, and for many reasons. The estimated total of all corrugated boxes produced in the US is approximately 100 billion per year with ecommerce being the big growth driver. Amazon alone is estimated to be shipping about 2 million packages a day including padded envelopes—and growing. Overall, it is a market area that is showing a solid growth trajectory. Smithers Pira projects the global market will increase strongly at an average of around 3.7% CAGR to reach 170 million tons, and approach $300 billion in 2023. A more specific breakdown of growth opportunities are seen in the chart below.

Growth prospects for corrugated board 2018–2023 by end use

According to a recent and ongoing study by Karstedt Partners, if you break these numbers down a bit to focus on high graphics production, or those corrugated pieces with 3+ colors, we are looking at roughly 20% to 30% of the total. That would include corrugated boxes and displays. Breaking it down further, in that same study, they found digital printing accounts for about 10% to 20% of the high graphics production total. However, putting it in perspective, digital packaging is still only about 3.33% of all printed corrugated packaging (one color up to and including high graphics) and perhaps a little over 2.0% of all corrugated packaging, since there is so much non-printed. That would seem to suggest opportunity! 


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About David Zwang

David Zwang travels around the globe helping companies increase their productivity, margins and market reach. He specializes in production optimization, strategic business planning, market analysis, and related services to companies in the vertical media communications market. Clients have included printers, manufacturers, retailers, publishers, premedia and US Government agencies. He can be reached at [email protected].

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