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Bespoke Processes and Manufacturing: What Technologies Facilitate the Development of These Systems?—Part 1

In this series, David Zwang will look at the new requirements for print and packaging manufacturing, and how the demands and opportunities of Industry 4.0 are being facilitated by new bespoke production and workflow methods. He will look at the requirements, technologies, methods, and the educational processes necessary to bring it all together. In this article in the series, he takes an initial look at facilitating technologies that are driving the growth of these solutions.

Tuesday, February 27, 2018

In the last article, we looked briefly at what some bespoke and hybrid systems can do, and what some of the market drivers are. In this article, we look at some of the technology drivers that are facilitating the introduction of these solutions into the market.

Needless to say, the advancements in digital systems and controls are at the core of these developments. Digital controls have surpassed electromechanical controls in most printing systems, including both the imaging and transport operations. We have seen this impact not only digital printing presses, but analog printing technologies like offset and flexo as well. At a minimum, that allows for more customized and compact solutions; however, that only begins to touch on the facilitating technology.

This trend may have started with Electrophotography (EP) in 1990 with the introduction of the black-and-white Xerox 135ppm DocuTech, and then further evolved with the introduction of full-color dry and liquid toner (ElectroInk), which is the technology used by the Xeikon and HP Indigo, respectively. When inkjet printing technology came to the market in the mid 1970s with the introduction of HP thermal inkjet desktop printers, and Mead Digital’s (now Kodak Versamark) first commercial inkjet product, a steady growth path began to bring us to where we are today. Initially that growth was slow; but by 2000, the pace of innovation started to pick up dramatically. That speed of technological development has only increased over time. 


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About David Zwang

David Zwang travels around the globe helping companies increase their productivity, margins and market reach. He specializes in production optimization, strategic business planning, market analysis, and related services to companies in the vertical media communications market. Clients have included printers, manufacturers, retailers, publishers, premedia and US Government agencies. He can be reached at [email protected].

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